Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods

P. Satishkumar; Barun Haldar; Naveen Mani Tripathi; Ankit Sharma; Dhaval Jaydevkumar Desai; Vijay Kumar Sharma Seenivasan; Atul Babbar

doi:10.1201/9781003428862-8

Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods

P. Satishkumar, Barun Haldar, Naveen Mani Tripathi, Ankit Sharma, Dhaval Jaydevkumar Desai, Vijay Kumar Sharma Seenivasan, Atul Babbar

Research output: Chapter in Book/Report/Conference proceeding › Chapter › peer-review

Abstract

The aim of this study is to examine the challenges of porosity in wire arc additive manufactured (WAAM) AA 2618. It was found that interlayer temperatures and heat inputs play critical roles in determining the distribution of porosity and hydrogen solubility within the solid metal. Two WAAM methods, cold metal transfer (CMT), and pulsed-Metal Inert Gas (pulsed-MIG) were investigated. Pulsed-MIG specimens showed a higher absorption of hydrogen compared to CMT specimens. Moreover, under various heat inputs and interlayer temperatures, pulsed-Metal Inert Gas specimens displayed more pores and a larger volume fraction of porosity than their CMT counterparts. However, CMT specimens had more dissolved hydrogen in their solid solution than pulsed-MIG specimens. Factors like heat input, interlayer temperature, and the interlayer dwell time also significantly influenced the formation and dispersal of pores in the AA2618-made WAAM.

Original language	English
Title of host publication	Advances in Pre- and Post-Additive Manufacturing Processes
Subtitle of host publication	Innovations and Applications
Publisher	CRC Press
Pages	137-162
Number of pages	26
ISBN (Electronic)	9781040047644
ISBN (Print)	9781032549873
DOIs	https://doi.org/10.1201/9781003428862-8
State	Published - 1 Jan 2024
Externally published	Yes

ASJC Scopus subject areas

General Arts and Humanities
General Business, Management and Accounting
General Biochemistry, Genetics and Molecular Biology
General Engineering
General Social Sciences
General Materials Science

Access to Document

10.1201/9781003428862-8

Cite this

Satishkumar, P., Haldar, B., Tripathi, N. M., Sharma, A., Desai, D. J., Seenivasan, V. K. S., & Babbar, A. (2024). Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods. In Advances in Pre- and Post-Additive Manufacturing Processes: Innovations and Applications (pp. 137-162). CRC Press. https://doi.org/10.1201/9781003428862-8

Satishkumar, P. ; Haldar, Barun ; Tripathi, Naveen Mani et al. / Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium : A Comparative Study between Pulsed-MIG and CMT Methods. Advances in Pre- and Post-Additive Manufacturing Processes: Innovations and Applications. CRC Press, 2024. pp. 137-162

@inbook{52c9f2d7f5b04c4ba1f3aa1d861ce7fb,

title = "Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods",

abstract = "The aim of this study is to examine the challenges of porosity in wire arc additive manufactured (WAAM) AA 2618. It was found that interlayer temperatures and heat inputs play critical roles in determining the distribution of porosity and hydrogen solubility within the solid metal. Two WAAM methods, cold metal transfer (CMT), and pulsed-Metal Inert Gas (pulsed-MIG) were investigated. Pulsed-MIG specimens showed a higher absorption of hydrogen compared to CMT specimens. Moreover, under various heat inputs and interlayer temperatures, pulsed-Metal Inert Gas specimens displayed more pores and a larger volume fraction of porosity than their CMT counterparts. However, CMT specimens had more dissolved hydrogen in their solid solution than pulsed-MIG specimens. Factors like heat input, interlayer temperature, and the interlayer dwell time also significantly influenced the formation and dispersal of pores in the AA2618-made WAAM.",

author = "P. Satishkumar and Barun Haldar and Tripathi, {Naveen Mani} and Ankit Sharma and Desai, {Dhaval Jaydevkumar} and Seenivasan, {Vijay Kumar Sharma} and Atul Babbar",

note = "Publisher Copyright: {\textcopyright} 2024 selection and editorial matter, Naveen Mani Tripathi and Ankit Sharma; individual chapters, the contributors.",

year = "2024",

month = jan,

day = "1",

doi = "10.1201/9781003428862-8",

language = "English",

isbn = "9781032549873",

pages = "137--162",

booktitle = "Advances in Pre- and Post-Additive Manufacturing Processes",

publisher = "CRC Press",

}

Satishkumar, P, Haldar, B, Tripathi, NM, Sharma, A, Desai, DJ, Seenivasan, VKS & Babbar, A 2024, Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods. in Advances in Pre- and Post-Additive Manufacturing Processes: Innovations and Applications. CRC Press, pp. 137-162. https://doi.org/10.1201/9781003428862-8

Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods. / Satishkumar, P.; Haldar, Barun; Tripathi, Naveen Mani et al.
Advances in Pre- and Post-Additive Manufacturing Processes: Innovations and Applications. CRC Press, 2024. p. 137-162.

Research output: Chapter in Book/Report/Conference proceeding › Chapter › peer-review

TY - CHAP

T1 - Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium

T2 - A Comparative Study between Pulsed-MIG and CMT Methods

AU - Satishkumar, P.

AU - Haldar, Barun

AU - Tripathi, Naveen Mani

AU - Sharma, Ankit

AU - Desai, Dhaval Jaydevkumar

AU - Seenivasan, Vijay Kumar Sharma

AU - Babbar, Atul

PY - 2024/1/1

Y1 - 2024/1/1

N2 - The aim of this study is to examine the challenges of porosity in wire arc additive manufactured (WAAM) AA 2618. It was found that interlayer temperatures and heat inputs play critical roles in determining the distribution of porosity and hydrogen solubility within the solid metal. Two WAAM methods, cold metal transfer (CMT), and pulsed-Metal Inert Gas (pulsed-MIG) were investigated. Pulsed-MIG specimens showed a higher absorption of hydrogen compared to CMT specimens. Moreover, under various heat inputs and interlayer temperatures, pulsed-Metal Inert Gas specimens displayed more pores and a larger volume fraction of porosity than their CMT counterparts. However, CMT specimens had more dissolved hydrogen in their solid solution than pulsed-MIG specimens. Factors like heat input, interlayer temperature, and the interlayer dwell time also significantly influenced the formation and dispersal of pores in the AA2618-made WAAM.

AB - The aim of this study is to examine the challenges of porosity in wire arc additive manufactured (WAAM) AA 2618. It was found that interlayer temperatures and heat inputs play critical roles in determining the distribution of porosity and hydrogen solubility within the solid metal. Two WAAM methods, cold metal transfer (CMT), and pulsed-Metal Inert Gas (pulsed-MIG) were investigated. Pulsed-MIG specimens showed a higher absorption of hydrogen compared to CMT specimens. Moreover, under various heat inputs and interlayer temperatures, pulsed-Metal Inert Gas specimens displayed more pores and a larger volume fraction of porosity than their CMT counterparts. However, CMT specimens had more dissolved hydrogen in their solid solution than pulsed-MIG specimens. Factors like heat input, interlayer temperature, and the interlayer dwell time also significantly influenced the formation and dispersal of pores in the AA2618-made WAAM.

UR - http://www.scopus.com/inward/record.url?scp=85195335267&partnerID=8YFLogxK

U2 - 10.1201/9781003428862-8

DO - 10.1201/9781003428862-8

M3 - Chapter

AN - SCOPUS:85195335267

SN - 9781032549873

SP - 137

EP - 162

BT - Advances in Pre- and Post-Additive Manufacturing Processes

PB - CRC Press

ER -

Satishkumar P, Haldar B, Tripathi NM, Sharma A, Desai DJ, Seenivasan VKS et al. Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods. In Advances in Pre- and Post-Additive Manufacturing Processes: Innovations and Applications. CRC Press. 2024. p. 137-162 doi: 10.1201/9781003428862-8

Effect of Interlayer Temperatures and Heat Inputs on Porosity and Hydrogen Solubility in Wire Arc Additive Manufactured AA2618 Aluminium: A Comparative Study between Pulsed-MIG and CMT Methods

Abstract

ASJC Scopus subject areas

Access to Document

Other files and links

Fingerprint

Cite this