Inorganic nanoparticle thin film that suppresses flammability of polyurethane with only a single electrostatically-assembled bilayer

Debabrata Patra, Prithvi Vangal, Amanda A. Cain, Chungyeon Cho, Oren Regev, Jaime C. Grunlan

Research output: Contribution to journalArticlepeer-review

71 Scopus citations

Abstract

In an effort to reduce the flammability of polyurethane foam, a thin film of renewable inorganic nanoparticles (i.e., anionic vermiculite [VMT] and cationic boehmite [BMT]) was deposited on polyurethane foam via layer-by-layer (LbL) assembly. One, two, and three bilayers (BL) of BMT-VMT resulted in foam with retained shape after being exposed to a butane flame for 10 s, while uncoated foam was completely consumed. Cone calorimetry confirmed that the coated foam exhibited a 55% reduction in peak heat release rate with only a single bilayer deposited. Moreover, this protective nanocoating reduced total smoke release by 50% relative to untreated foam. This study revealed that 1 BL, adding just 4.5 wt % to PU foam, is an effective and conformal flame retardant coating. These results demonstrate one of the most efficient and renewable nanocoatings prepared using LbL assembly, taking this technology another step closer to commercial viability.

Original languageEnglish
Pages (from-to)16903-16908
Number of pages6
JournalACS applied materials & interfaces
Volume6
Issue number19
DOIs
StatePublished - 8 Oct 2014

Keywords

  • boehmite
  • clay
  • flame retardant
  • layer-by-layer assembly
  • multilayer
  • polyurethane foam
  • vermiculite

ASJC Scopus subject areas

  • Materials Science (all)

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