Microstructure and Mechanical Properties of AlSi10Mg Parts Produced by the Laser Beam Additive Manufacturing (AM) Technology

Idan Rosenthal, Adin Stern, Nachum Frage

Research output: Contribution to journalArticlepeer-review

195 Scopus citations

Abstract

Selective laser melting (SLM) is an additive manufacturing (AM) technique for fabrication of near net-shaped parts directly from computer-aided design data from a series of layers each one melted on top of the previous one by a laser beam. AlSi10Mg specimens were produced by the SLM technique from gas atomized pre-alloyed powders. The study shows the distinctive layered macrostructure, and the extremely fine cellular dendritic microstructure obtained by the SLM AM process, along with the remarkable tensile testing results for AlSi10Mg components. High thermal gradients determine the small grain sizes of the microstructure. Electron microscopy revealed anisotropy of the parts, inherent to the AM-SLM process, dependent on the build orientation. A ductile, dimpled failure mode was observed in these specimens as expected for a relatively ductile microstructure. It is shown that AlSi10Mg parts produced by SLM display room temperature mechanical properties comparable or even exceeding to those of conventionally cast AlSi10Mg.

Original languageEnglish
Pages (from-to)448-453
Number of pages6
JournalMetallography, Microstructure, and Analysis
Volume3
Issue number6
DOIs
StatePublished - 1 Dec 2014

Keywords

  • Additive manufacturing
  • Al alloy
  • Mechanical properties
  • Selective laser melting

ASJC Scopus subject areas

  • Metals and Alloys

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