Modification of a polypropylene feed spacer with metal oxide-thin film by chemical bath deposition for biofouling control in membrane filtration

Surface modification of polypropylene feed spacers typical of spiral wound membrane modules was studied by generation of crystalline ZnO nanorods. A seeding layer made by deposition of ZnO nanoparticles (20–40–60 nm diameter) from aqueous dispersions served as nucleation centers for crystallization. A uniform layer of ZnO nanorods was grown on the seeding layer by chemical bath deposition from a zinc acetate solution. Biocidal activity was estimated by antibacterial tests in static liquid culture against Escherichia coli and antibiofouling tests in flow-through/cross-flow mode against a mixture of Pseudomonas fluorescens and Bacillus subtilis. Best biocidal activity was displayed by 20 nm ZnO particles, suggesting a tradeoff between surface coverage, roughness and particle size. Although the seed layer itself displayed acceptable antibacterial activity, a marked improvement was achieved by the nanorods, proving that the morphology of the deposition layer was involved in the antibacterial mechanism. Antibiofouling activity was further improved by superhydrophobic over-coating of the nanorods with octadecyl-phosphonic acid. Modified spacers reduced permeate flux decay by at least 40% compared to controls. The enhanced antibiofouling activity of crystalline ZnO nanorods, compared with amorphous ZnO nanoparticles, can be explained by a combination of the abrasive surface of the crystalline nanorods, hydrophobic repulsion and cumulative oxidation.