Synthesis of bimetallic iron ferrite Co_0.5Zn_0.5Fe₂O₄ as a superior catalyst for oxygen reduction reaction to replace noble metal catalysts in microbial fuel cell

A low-cost electrochemically active oxygen reduction reaction (ORR) catalyst is obligatory for making microbial fuel cells (MFCs) sustainable and economically viable. In this endeavour, a highly active surface modified ferrite, with Co and Zn bimetal in the ratio of 1:1 (w/w), Co_0.5Zn_0.5Fe₂O₄ was synthesised using simple sol-gel auto combustion method. Physical characterisation methods revealed a successful synthesis of nano-scaled Co_0.5Zn_0.5Fe₂O₄. For determination of ORR kinetics of cathode, using Co_0.5Zn_0.5Fe₂O₄ catalyst, electrochemical studies viz. cyclic voltammetry and electrochemical impedance spectroscopy were conducted, which demonstrated excellent reduction current response with less charge transfer resistance. These electrochemical properties were observed to be comparable with the results obtained for cathode using 10% Pt/C as a catalyst on the cathode. The MFC using Co_0.5Zn_0.5Fe₂O₄ catalysed cathode could produce a maximum power density of 21.3 ± 0.5 W/m³ (176.9 ± 4.2 mW/m²) with a coulombic efficiency of 43.3%, which was found to be substantially higher than MFC using no catalyst on the cathode 1.8 ± 0.2 W/m³ (15.2 ± 1.3 mW/m²). Also, the specific power recovery per unit cost for MFC with Co_0.5Zn_0.5Fe₂O₄ catalysed cathode was found to be 4 times higher as compared to Pt/C based MFC. This exceptionally low-cost cathode catalyst has enough merit to replace costly cathode catalyst, like platinum, for scaling up of the MFCs.