TY - JOUR
T1 - Synthesis of Refractory High-Entropy Alloy WTaMoNbV by Powder Bed Fusion Process Using Mixed Elemental Alloying Powder
AU - Ron, Tomer
AU - Leon, Avi
AU - Popov, Vladimir
AU - Strokin, Evgeny
AU - Eliezer, Dan
AU - Shirizly, Amnon
AU - Aghion, Eli
N1 - Publisher Copyright:
© 2022 by the authors. Licensee MDPI, Basel, Switzerland.
PY - 2022/6/1
Y1 - 2022/6/1
N2 - The growing interest in refractory high-entropy alloys (HEAs) in the last decade is mainly due to their thermal stability, outstanding mechanical properties, and excellent corrosion resistance. However, currently HEAs are still not considered for use as common structural materials due to their inherent drawbacks in terms of processing and machining operations. The recent progress witnessed in additive manufacturing (AM) technologies has raised the option of producing complex components made of HEAs with minimal machining processes. So far, this could be achieved by using pre-alloyed powders of HEAs that were mainly produced by a conventional arc melting furnace (AMF) in the form of small compounds that were transformed into powder via a gas atomization process. To significantly reduce the production cost, the present study aims to analyze the ability to synthesize HEA WTaMoNbV via a laser powder bed fusion (LPBF) process using mixed elemental alloying powder as the raw material. For comparison, a counterpart alloy with the same chemical composition was analyzed and produced by an AMF process. The microstructures of the tested alloys were examined by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD) analyses. The physical properties were evaluated in terms of density and mechanical strength, while the electrochemical behavior was assessed by potentiodynamic polarization analysis. The results disclosed similarities in microstructure, physical properties and electrochemical behavior between HEA WTaMoNbV manufactured by the proposed LPBF process and its counterpart alloy produced by an AMF process.
AB - The growing interest in refractory high-entropy alloys (HEAs) in the last decade is mainly due to their thermal stability, outstanding mechanical properties, and excellent corrosion resistance. However, currently HEAs are still not considered for use as common structural materials due to their inherent drawbacks in terms of processing and machining operations. The recent progress witnessed in additive manufacturing (AM) technologies has raised the option of producing complex components made of HEAs with minimal machining processes. So far, this could be achieved by using pre-alloyed powders of HEAs that were mainly produced by a conventional arc melting furnace (AMF) in the form of small compounds that were transformed into powder via a gas atomization process. To significantly reduce the production cost, the present study aims to analyze the ability to synthesize HEA WTaMoNbV via a laser powder bed fusion (LPBF) process using mixed elemental alloying powder as the raw material. For comparison, a counterpart alloy with the same chemical composition was analyzed and produced by an AMF process. The microstructures of the tested alloys were examined by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD) analyses. The physical properties were evaluated in terms of density and mechanical strength, while the electrochemical behavior was assessed by potentiodynamic polarization analysis. The results disclosed similarities in microstructure, physical properties and electrochemical behavior between HEA WTaMoNbV manufactured by the proposed LPBF process and its counterpart alloy produced by an AMF process.
KW - additive manufacturing
KW - high-entropy alloys
KW - laser powder bed fusion
KW - refractory alloys
UR - http://www.scopus.com/inward/record.url?scp=85132266242&partnerID=8YFLogxK
U2 - 10.3390/ma15124043
DO - 10.3390/ma15124043
M3 - Article
C2 - 35744102
AN - SCOPUS:85132266242
SN - 1996-1944
VL - 15
JO - Materials
JF - Materials
IS - 12
M1 - 4043
ER -